24V 2.8KW 12L Custom Hydraulic Unit

The 24V 2.8KW 12L custom hydraulic unit is an advanced hydraulic solution tailored for high-demand applications across various industries. This unit is designed to deliver reliable and efficient performance, making it ideal for users seeking a powerful hydraulic system with specific customization options. Its advanced features and robust construction ensure that it meets the rigorous demands of modern hydraulic applications while providing enhanced control and efficiency.

Performance Specifications

Power Output

The unit is equipped with a 24V, 2.8KW electric motor that offers substantial power for hydraulic functions. This motor is engineered to deliver high torque and operational efficiency, making it suitable for tasks that require significant hydraulic force. The 2.8KW motor ensures that the hydraulic unit can handle demanding operations, including lifting, pressing, and powering hydraulic actuators, with smooth and reliable performance.

Hydraulic Pressure

The hydraulic system operates under high pressure, allowing it to handle substantial loads and perform precise movements. The unit is designed to maintain consistent hydraulic pressure throughout its operation, ensuring stable and predictable performance. This high-pressure capability is essential for applications where exact control and substantial lifting force are necessary, such as in industrial machinery and specialized equipment.

Flow Rate

The hydraulic pump in the unit is optimized to provide an ideal flow rate that balances speed with control. This ensures that the hydraulic movements are not only quick but also smooth and precise. The flow rate is carefully calibrated to meet the needs of various applications, providing versatility and adaptability in different operational scenarios. The efficient flow rate minimizes the risk of sudden movements or delays, enhancing overall system reliability.

Reservoir Capacity

With a 12-liter hydraulic reservoir, this unit offers ample capacity to support extended operations. The large reservoir ensures a continuous supply of hydraulic fluid, reducing the frequency of refilling and allowing for longer operational periods. This capacity is particularly beneficial in applications requiring consistent performance over extended durations, such as in heavy-duty machinery or high-usage environments.

Efficiency

The 24V 2.8KW 12L unit is designed with a focus on efficiency. The motor and pump are engineered to work together seamlessly, delivering maximum hydraulic power while minimizing energy consumption. This efficient design reduces operational costs and extends the lifespan of the hydraulic system by reducing wear and tear on its components. The system’s design also minimizes heat generation, further enhancing its overall efficiency and operational reliability.

Noise and Vibration

One of the notable features of this hydraulic unit is its low noise and vibration levels. The electric motor and hydraulic pump are designed to operate quietly, making the unit suitable for environments where noise reduction is important. The reduced vibration also contributes to the longevity of the unit by minimizing stress on both the hydraulic components and the surrounding machinery.

Usage Scenarios and Applications

The 24V 2.8KW 12L custom hydraulic unit is versatile and can be used in a wide range of applications. Below are some primary areas where this hydraulic unit excels:

1. Industrial Machinery

Primary Application: The unit is ideal for use in various industrial machinery, including presses, lifting systems, and hydraulic actuators. It provides the necessary power and control for these machines to operate efficiently.

Performance Advantage: The high power output and consistent hydraulic pressure ensure that industrial machinery functions smoothly, enhancing production efficiency and operational reliability.

2. Automotive Industry

Primary Application: In the automotive industry, this hydraulic unit can be used for vehicle lifts, repair equipment, and hydraulic tools. It offers reliable performance for lifting, clamping, and other automotive applications.

Performance Advantage: The unit’s precise control and substantial power output make it suitable for demanding automotive tasks, improving the efficiency and safety of automotive maintenance and repair operations.

3. Construction Equipment

Primary Application: The hydraulic unit is used in construction equipment such as excavators, loaders, and cranes. It provides the hydraulic power needed for lifting, moving, and manipulating heavy materials.

Performance Advantage: The robust design and high flow rate support the intensive tasks required in construction environments, contributing to enhanced productivity and operational safety.

4. Agricultural Machinery

Primary Application: Agricultural equipment, including tractors and harvesters, often relies on hydraulic systems for various functions such as lifting and tilting. This unit provides reliable hydraulic power for these applications.

Performance Advantage: The large reservoir capacity and efficient design make it ideal for continuous operation in agricultural settings, ensuring consistent performance during prolonged use.

5. Specialized Equipment

Primary Application: The unit is well-suited for specialized equipment, including material handling systems, robotics, and custom-built machinery. It delivers the necessary hydraulic force and control for specialized tasks.

Performance Advantage: The versatility and customizable features of the unit make it adaptable to a wide range of specialized applications, providing tailored solutions for unique operational requirements.

Advanced Features and Benefits

1. Customizable Design

Feature: The hydraulic unit can be customized to meet specific application requirements, including adjustments to pressure settings, flow rates, and control options.

Benefit: Customization allows users to tailor the unit to their precise needs, ensuring optimal performance for unique or specialized applications.

2. Overload Protection

Feature: The unit includes an overload protection system to prevent excessive current draw, which could lead to overheating or damage.

Benefit: Overload protection ensures safe operation within designated limits, reducing the risk of system failures and extending the unit’s lifespan.

3. Emergency Stop Mechanism

Feature: An emergency stop mechanism is included to allow operators to quickly halt the hydraulic system in case of emergencies.

Benefit: This feature enhances safety by providing a means to immediately stop operations, preventing potential accidents and protecting both the operator and the equipment.

4. Remote Control Capability

Feature: The hydraulic unit can be equipped with remote control functionality, enabling operators to control the system from a distance.

Benefit: Remote control capability enhances operational flexibility and safety, allowing operators to manage hydraulic functions without being in close proximity to the equipment.

5. Low Maintenance Design

Feature: The unit is designed for easy maintenance, with accessible points for checking and refilling hydraulic fluid, as well as inspecting and replacing components.

Benefit: The low maintenance requirements contribute to reduced downtime and lower operating costs, allowing the unit to remain in service for longer periods.

Durability and Reliability

The 24V 2.8KW 12L custom hydraulic unit is built to withstand demanding conditions and provide reliable performance over time. It is constructed using high-quality materials that ensure durability and longevity.

Corrosion Resistance

Feature: The components are made from corrosion-resistant materials to protect against damage from moisture, chemicals, and other corrosive substances.

Benefit: Corrosion resistance ensures that the hydraulic unit maintains its functionality and reliability even in challenging environments.

Wear Resistance

Feature: The unit’s components are engineered for high wear resistance, particularly in high-friction areas such as the hydraulic pump and motor.

Benefit: High wear resistance reduces the frequency of part replacements, contributing to the overall durability and cost-effectiveness of the hydraulic system.

Temperature Tolerance

Feature: Designed to operate effectively across a wide temperature range, from extreme cold to high heat, using temperature-resistant materials and advanced engineering techniques.

Benefit: The unit’s ability to function in diverse temperature conditions ensures consistent performance in various climates and operational environments.

Conclusion

The 24V 2.8KW 12L custom hydraulic unit is a powerful and versatile hydraulic solution designed for a wide range of industrial and specialized applications. With its high-performance specifications, including a robust 2.8KW motor, large 12-liter reservoir, and advanced safety features, this hydraulic unit enhances operational efficiency and reliability.

Its customizable design, efficient operation, and low maintenance requirements make it a valuable asset for operators seeking tailored hydraulic solutions. Whether used in industrial machinery, automotive applications, construction equipment, agricultural tools, or specialized equipment, the 24V 2.8KW 12L hydraulic unit delivers the power and performance needed to improve operational effectiveness and reduce costs.