24V 2.2KW 10L Tailgate Hydraulic Unit

The 24V 2.2KW 10L tailgate hydraulic unit is a state-of-the-art solution designed to meet the demanding needs of modern heavy-duty vehicles such as truck dump trailers, flatbed trucks, and cargo trucks. Built with the latest advancements in hydraulic technology, this unit provides robust and reliable performance across various applications. Its compact design, combined with high efficiency and durability, makes it an ideal choice for operators looking to enhance the functionality of their vehicles while maintaining safety and ease of use.

Performance Specifications

Power Output

The unit is powered by a 24V, 2.2KW electric motor, which is specifically engineered for heavy-duty hydraulic applications. The 2.2KW motor ensures that the hydraulic system has sufficient power to perform lifting, lowering, and holding functions efficiently, even when handling substantial loads. This high power output guarantees that the tailgate operations are swift and smooth, minimizing downtime and improving overall productivity.

Hydraulic Pressure

The hydraulic system operates under high pressure, allowing it to lift and lower heavy loads with precision. The system is designed to maintain consistent pressure throughout the operation, ensuring that the tailgate moves smoothly without jerks or delays. The high-pressure capability of this unit makes it suitable for demanding applications where reliability and performance are critical.

Flow Rate

The hydraulic pump is designed to provide an optimal flow rate that balances speed and control. This ensures that the tailgate movements are not only fast but also controlled, reducing the risk of accidents or damage to the cargo. The flow rate is carefully calibrated to match the needs of typical heavy-duty vehicles, making the unit versatile for various applications.

Reservoir Capacity

The unit features a 10-liter hydraulic reservoir, which is more than sufficient for most tailgate operations. The large reservoir capacity ensures that there is always an adequate supply of hydraulic fluid, preventing the system from running dry during operation. This capacity is particularly advantageous in applications where the tailgate is used frequently or for extended periods, as it reduces the need for frequent refilling.

Efficiency

Efficiency is a key performance aspect of this tailgate unit. The motor and pump are designed to work together seamlessly, delivering maximum power with minimal energy consumption. The unit’s efficiency not only reduces operational costs but also extends the lifespan of the hydraulic system by minimizing wear and tear on the components. Additionally, the system’s design minimizes heat generation, further enhancing its efficiency and reliability.

Noise and Vibration

One of the standout features of this hydraulic unit is its low noise and vibration levels. The motor and pump are designed to operate quietly, making the unit suitable for applications where noise levels must be kept to a minimum. The reduced vibration also contributes to the longevity of the unit, as it minimizes stress on the mechanical components and the vehicle's structure.

Usage Scenarios and Applications

The 24V 2.2KW 10L tailgate hydraulic unit is versatile and can be employed in a wide range of applications, particularly in vehicles that require reliable and powerful tailgate operations. Below are some of the primary applications of this hydraulic unit:

1. Truck Dump Trailers

Primary Application: The most common use of this hydraulic unit is in truck dump trailers. These vehicles are typically used for transporting and unloading bulk materials such as gravel, sand, and debris. The hydraulic unit powers the tailgate, allowing it to open and close smoothly as the trailer bed is raised to dump its load.

Performance Advantage: The unit’s high power output ensures that the tailgate can handle heavy materials without stalling or slowing down. This is crucial for maintaining efficiency in operations where quick and reliable unloading is essential.

2. Flatbed Trucks

Primary Application: Flatbed trucks often require a tailgate or liftgate mechanism to assist with loading and unloading goods. The hydraulic unit provides the necessary power to lift and lower the gate, facilitating easier access to the truck bed.

Performance Advantage: The controlled flow rate of the hydraulic system ensures that the tailgate moves smoothly, preventing sudden drops or jerky movements that could damage the cargo or pose a safety risk to operators.

3. Cargo Trucks

Primary Application: In cargo trucks, especially those used in logistics and distribution, a tailgate hydraulic system is essential for securing and unloading goods. The 24V 2.2KW 10L unit allows for precise control of the tailgate, ensuring that goods can be loaded and unloaded safely and efficiently.

Performance Advantage: The unit’s ability to maintain consistent hydraulic pressure is particularly beneficial in cargo operations, where maintaining the integrity of the load is critical. The smooth operation provided by this unit reduces the risk of damage to sensitive or valuable goods.

4. Agricultural Trailers

Primary Application: Agricultural trailers used for transporting produce, livestock feed, or equipment can benefit from this hydraulic unit’s capabilities. The tailgate can be lifted and lowered with precision, facilitating the easy loading and unloading of agricultural products.

Performance Advantage: The unit’s high efficiency and large reservoir capacity are advantageous in agricultural settings, where equipment may need to operate continuously over long periods without frequent maintenance.

5. Specialized Vehicles

Primary Application: Specialized vehicles, such as tow trucks, recovery vehicles, and construction equipment, often require reliable tailgate operations. The hydraulic unit can be used to control various lifting and lowering mechanisms on these vehicles, providing the power needed to handle challenging tasks.

Performance Advantage: The unit’s versatility and robust design make it suitable for a wide range of specialized applications, where reliability and adaptability are key.

Advanced Features and Benefits

1. Overload Protection

Feature: The hydraulic unit includes an overload protection system that prevents the motor from drawing excessive current, which could otherwise lead to overheating or damage. This safety feature is crucial for protecting the unit and the vehicle from potential mechanical failure.

Benefit: Overload protection ensures that the hydraulic system operates within safe parameters, reducing the risk of breakdowns and extending the lifespan of the unit.

2. Emergency Stop Mechanism

Feature: An emergency stop mechanism allows the operator to immediately halt the operation of the tailgate in the event of an emergency. This feature is essential for preventing accidents and protecting both the operator and the vehicle.

Benefit: The emergency stop mechanism enhances the safety of the hydraulic system, giving operators peace of mind during operation.

3. Remote Control Capability

Feature: The hydraulic unit can be equipped with remote control functionality, allowing operators to control the tailgate from a distance. This is particularly useful in applications where the operator needs to maintain a safe distance from the vehicle during operation.

Benefit: Remote control capability improves the flexibility and convenience of the hydraulic system, making it easier to use in various operational scenarios.

4. Low Maintenance Design

Feature: The hydraulic unit is designed for ease of maintenance, with accessible points for checking and refilling hydraulic fluid, as well as inspecting and replacing components. The system’s design minimizes the need for frequent maintenance, reducing operational downtime.

Benefit: The low maintenance requirements of the unit contribute to lower operating costs and increased productivity, as the vehicle can remain in service for longer periods without interruption.

Durability and Reliability

The 24V 2.2KW 10L tailgate hydraulic unit is built to withstand the demanding conditions of heavy-duty applications. It is constructed using high-quality materials that are resistant to corrosion, wear, and extreme temperatures. The components are designed to endure the rigors of daily use, making the unit highly reliable in harsh environments.

Corrosion Resistance

Feature: The hydraulic unit’s components are made from corrosion-resistant materials, which protect the system from damage due to exposure to moisture, chemicals, and other corrosive substances.

Benefit: Corrosion resistance ensures that the unit remains functional and reliable over an extended period, even in challenging environments such as construction sites, agricultural fields, and coastal areas.

Wear Resistance

Feature: The unit’s components are engineered for high wear resistance, particularly in areas where friction and pressure are prevalent, such as the hydraulic pump and motor.

Benefit: The high wear resistance of the components reduces the frequency of part replacements, contributing to the overall longevity and cost-effectiveness of the hydraulic system.

Temperature Tolerance

Feature: The hydraulic unit is designed to operate effectively in a wide range of temperatures, from extreme cold to high heat. This is achieved through the use of temperature-resistant materials and advanced engineering techniques.

Benefit: The unit’s ability to function in diverse temperature conditions makes it suitable for use in various climates and geographical locations, ensuring consistent performance year-round.

Conclusion

The 24V 2.2KW 10L tailgate hydraulic unit is a powerful and reliable solution for heavy-duty vehicles requiring efficient and safe tailgate operations. Its high-performance specifications, including a robust 2.2KW motor, large 10-liter reservoir, and advanced safety features, make it an ideal choice for applications such as truck dump trailers, flatbed trucks, cargo trucks, and specialized vehicles.

The unit’s versatility, combined with its low maintenance requirements and durability, ensures that it provides long-lasting value to operators in various industries. Whether used in construction, agriculture, logistics, or specialized vehicle applications, this hydraulic unit delivers the power and reliability needed to enhance vehicle functionality and improve operational efficiency.

By choosing the 24V 2.2KW 10L tailgate hydraulic unit, operators can expect a significant improvement in the performance and safety of their vehicles, contributing to better productivity and reduced operational costs.