24V 3KW 3.7L Export Customized Hydraulic Power Unit

I. Product Overview

The 24V 3KW 3.7L export customized hydraulic power unit is a highly efficient and compact device. It weighs 16.05 kg and has dimensions of 52 * 26 * 27 cm. This unit is designed to meet the specific requirements of various applications where a relatively lower voltage and moderate power are needed.

II. Performance Characteristics

1. Power Output and Voltage

With a power rating of 3KW and an operating voltage of 24V, this hydraulic power unit is suitable for applications that have access to a 24V power supply. The motor, which features a high-efficiency design, can convert the electrical energy into mechanical energy with a conversion efficiency of up to [X]% (for example, 85%). It drives the hydraulic pump at a rotational speed of around [Y] RPM (such as 1500 RPM). This power output allows it to handle a variety of tasks, such as operating small to medium-sized hydraulic actuators.

2. Hydraulic Capacity

The 3.7L reservoir capacity provides a sufficient amount of hydraulic fluid storage for continuous operation. The hydraulic circuit is carefully designed with precision-machined pipes and fittings. The internal diameter of the main pipeline is approximately [Z] mm (for example, 10 mm), which ensures smooth and reliable fluid flow. It minimizes pressure losses, with a typical pressure loss coefficient of less than [A] (such as 0.2), and maximizes the overall efficiency of the system. The proper fluid level and circulation help in maintaining the performance and longevity of the unit.

3. Pressure and Flow Rate

The unit is capable of generating a maximum pressure of up to [P] MPa (for example, 15 MPa), which can be adjusted within a wide range, typically from [P1] MPa to [P2] MPa (such as 5 MPa to 15 MPa) according to the specific needs of the application. The adjustable pressure range offers flexibility in operating different types of hydraulic cylinders and motors. The flow rate can reach a maximum of [Q] L/min (for example, 20 L/min) and is also optimized to match the power output and the intended use. This ensures that the hydraulic actuators can operate at the desired speed and force, providing precise control for various tasks. For instance, a hydraulic cylinder with a piston diameter of [D] cm (such as 5 cm) can be extended or retracted at a speed of approximately [V] cm/s (such as 5 cm/s) under normal operating conditions.

4. Durability and Reliability

Constructed with high-quality materials and advanced manufacturing techniques, this hydraulic power unit is built to withstand harsh operating conditions. The motor is made of corrosion-resistant alloys and has a service life of over [T] hours (such as 5000 hours) under continuous operation. The hydraulic pump is equipped with high-strength gears and bearings, which can endure heavy loads and high pressures. The overall unit can tolerate vibrations with an amplitude of up to [V1] mm (such as 2 mm) and temperature fluctuations within a range of [T1] °C to [T2] °C (such as -20 °C to +60 °C) without significant degradation in performance. The reliable design makes it suitable for applications where downtime needs to be minimized.

III. Application Range

1. Light Industrial Machinery

It is widely used in light industrial machinery, such as small presses, packaging equipment, and assembly line tools. In small presses, it provides the necessary force for shaping or stamping small parts. Packaging equipment uses the unit to drive mechanisms for cutting, folding, and sealing packaging materials. Assembly line tools like pneumatic or hydraulic riveting guns can be powered by this unit, ensuring efficient and accurate assembly operations.

2. Mobile Equipment

This hydraulic power unit is suitable for some mobile equipment. For example, it can be used in small utility vehicles, golf carts with hydraulic attachments, and mini forklifts. In utility vehicles, it powers hydraulic systems for functions like lifting and dumping cargo beds. Golf carts with hydraulic attachments, such as adjustable seats or lifting platforms, rely on this unit. Mini forklifts use it to drive the lifting and tilting mechanisms of the forks, enabling the handling of light loads.

3. Marine Applications

In the marine industry, it can be applied in small boats and yachts. It can power hydraulic systems for functions like trim tabs adjustment, which helps in controlling the boat's attitude in the water. It can also be used for operating small davits or winches for launching and retrieving dinghies or other small watercraft. The 24V power unit is convenient for use in marine environments where a lower voltage system is often preferred due to safety and compatibility reasons.

4. Renewable Energy Systems

Some renewable energy systems, such as small wind turbines or solar tracking mechanisms, can utilize this hydraulic power unit. In wind turbines, it can be used to adjust the pitch of the blades or to control the yaw of the turbine. Solar tracking systems use it to move the solar panels to follow the sun's path, maximizing the energy capture. The compact size and relatively low power consumption of the unit make it suitable for these applications where space and energy efficiency are important.

IV. Usage Scenarios

1. Workshop and Garage

In a workshop or garage, the 24V 3KW 3.7L hydraulic power unit can be used for various tasks. It can power hydraulic jacks for lifting vehicles during maintenance and repair work. It can also be used for operating small hydraulic presses for bending or shaping metal parts. Additionally, it can drive hydraulic tools like impact wrenches or nut runners, providing the necessary torque for fastening and loosening bolts.

2. Outdoor Recreational Activities

During outdoor recreational activities, this unit can be useful. For example, in camping or RV setups, it can power hydraulic leveling systems for trailers or motorhomes, ensuring a stable and comfortable living space. It can also be used in portable hydraulic lifts or platforms for loading and unloading equipment or for providing access to elevated areas for activities like treehouse construction or outdoor stage setup.

3. Small-scale Farming and Gardening

In small-scale farming and gardening, it has several applications. It can power small hydraulic pumps for irrigation systems, allowing for efficient water distribution. It can also be used in small tractor attachments like post-hole diggers or tillers, providing the necessary power for these tasks. Additionally, it can operate hydraulic gates or fences, making it convenient to manage livestock or access different areas of the farm or garden.

4. Indoor Automation and Robotics

In indoor automation and robotics projects, this hydraulic power unit can be integrated. For example, in small robotic arms used in laboratories or light manufacturing, it can provide the power for precise movements and gripping actions. It can also be used in automated conveyor systems with hydraulic actuators for sorting or transporting small items. The adjustable pressure and flow rate allow for fine-tuning the performance of these automated systems.

V. Specification Dimensions

The product has a length of 52 cm, a width of 26 cm, and a height of 27 cm. The compact size makes it suitable for installation in tight spaces or on mobile equipment. The layout of the components within the unit is optimized to make the most of the available space while ensuring easy access for maintenance and repair. The overall dimensions are carefully designed to balance performance and portability, making it an ideal choice for a wide range of applications where space is limited and a 24V power supply is available.

In conclusion, the 24V 3KW 3.7L export customized hydraulic power unit offers excellent performance, a diverse application range, and is suitable for various usage scenarios. Its compact size and reliable operation make it a valuable component in many light industrial, mobile, marine, renewable energy, and other applications.