12V 3KW 16L Horizontal Custom Hydraulic System

At the core of this hydraulic system is a robust 3KW motor, operating at 12 volts, making it ideal for use in mobile and remote applications where a compact and efficient power source is essential. The system's 16-liter oil reservoir ensures a sufficient supply of hydraulic fluid, enabling the system to handle intensive tasks with ease while minimizing the need for frequent refills.

Key Performance Metrics:

1. Motor Power: The 3KW motor provides ample power to drive hydraulic pumps and actuators, ensuring that the system can deliver the necessary force and flow rates required for demanding applications.

2. Voltage: Operating at 12V, the system is compatible with standard automotive and mobile machinery power supplies, making it easy to integrate into existing platforms.

3. Oil Reservoir Capacity: With a 16-liter oil reservoir, the system maintains a stable supply of hydraulic fluid, reducing the risk of cavitation and ensuring consistent performance even under heavy loads.

4. Flow Rate: The system is capable of delivering a high flow rate, tailored to the specific needs of the application, ensuring fast and efficient operation of hydraulic cylinders, motors, and other actuators.

5. Pressure Rating: Designed to operate at high pressures, this hydraulic system can handle the most demanding tasks, providing the necessary force to lift, move, or manipulate heavy loads with precision.

Product Usage Methods

Installation:

The horizontal design of the 12V 3KW 16L hydraulic system allows for easy installation in a variety of orientations, making it adaptable to different machinery layouts. The compact footprint ensures that it can be mounted in tight spaces, which is particularly advantageous in mobile equipment where space is at a premium.

1. Mounting: Secure the hydraulic system to a stable surface using the provided mounting brackets. Ensure that the unit is installed in a location that allows for easy access to the oil reservoir and electrical connections.

2. Electrical Connection: Connect the 12V power supply to the motor terminals, following the wiring diagram provided in the user manual. Ensure that all connections are secure and that the power source is capable of supplying sufficient current to operate the motor under full load.

3. Hydraulic Connections: Attach the hydraulic hoses to the system's inlet and outlet ports, ensuring that the correct fittings are used to prevent leaks. It is important to follow the recommended torque specifications when tightening fittings to avoid damage to the components.

4. Filling the Reservoir: Fill the oil reservoir with the recommended hydraulic fluid, ensuring that the fluid is clean and free from contaminants. Use the sight gauge to monitor the fluid level, and avoid overfilling the reservoir to prevent spillage.

Operation:

Once installed, the 12V 3KW 16L hydraulic system is ready for operation. The system can be controlled via a wired or wireless remote control, depending on the configuration, allowing for precise control over the hydraulic functions.

1. Starting the System: Turn on the power supply to the hydraulic motor. The system is designed to start smoothly, gradually building pressure to the required level.

2. Controlling Hydraulic Functions: Use the remote control or control panel to activate the hydraulic functions. The system allows for precise control of speed and force, enabling operators to perform tasks with high accuracy.

3. Monitoring System Performance: Keep an eye on the pressure gauge and flow indicators to ensure that the system is operating within the recommended parameters. The system is equipped with safety features such as pressure relief valves to prevent damage in the event of overpressure.

4. Shutting Down: After completing the tasks, turn off the power supply and allow the system to depressurize before disconnecting any hoses or performing maintenance.

Maintenance:

Regular maintenance is essential to ensure the long-term reliability and performance of the hydraulic system.

1. Fluid Checks: Regularly check the fluid level in the reservoir and top up as necessary. Change the hydraulic fluid at the intervals recommended by the manufacturer to prevent contamination and ensure optimal performance.

2. Filter Replacement: Replace the hydraulic filter as per the maintenance schedule to prevent debris from entering the hydraulic system, which can cause wear and damage to components.

3. Inspection: Periodically inspect the hydraulic hoses, fittings, and connections for signs of wear, leaks, or damage. Replace any components that show signs of deterioration to prevent system failures.

4. Motor Maintenance: Ensure that the electric motor is kept clean and free from dust and debris. Check the motor brushes and bearings at regular intervals and replace them if necessary.

Application Range

The 12V 3KW 16L horizontal custom hydraulic system is highly versatile and can be applied across a broad range of industries and applications.

1. Mobile Machinery:

Construction Equipment: The system is ideal for use in mobile construction equipment such as excavators, loaders, and dump trucks. Its compact size and 12V operation make it easy to integrate into vehicles, providing reliable hydraulic power for lifting, tilting, and other functions.

Agricultural Machinery: In agricultural applications, the hydraulic system can be used to power implements such as plows, harvesters, and sprayers. The system's high flow rate and pressure capabilities make it suitable for tasks that require significant force and precision.

2. Industrial Applications:

Material Handling: The hydraulic system is well-suited for material handling equipment such as forklifts, cranes, and conveyors. Its robust performance ensures that heavy loads can be lifted and moved with ease, improving operational efficiency.

Manufacturing: In manufacturing processes, the hydraulic system can be used to power presses, stamping machines, and other equipment that require controlled force and movement. The system's precision and reliability contribute to consistent product quality and reduced downtime.

3. Marine Applications:

Boat Lifts: The hydraulic system can be used in marine environments for applications such as boat lifts and hatch controls. Its corrosion-resistant construction ensures durability even in harsh, saltwater conditions.

Dock Equipment: For dockside operations, the hydraulic system provides reliable power for winches, ramps, and other equipment, enhancing the safety and efficiency of marine logistics.

4. Custom OEM/ODM Solutions:

Bespoke Machinery: The 12V 3KW 16L hydraulic system can be customized to meet the specific requirements of OEM and ODM clients. Whether for specialized machinery, prototype development, or unique industrial processes, this system offers the flexibility to be tailored to a wide range of needs.

Emergency and Remote Applications: The system's 12V operation makes it particularly suitable for use in emergency and remote applications where access to conventional power sources is limited. It can be deployed in rescue vehicles, mobile medical units, and other critical applications that require reliable hydraulic power in the field.

Features

The 12V 3KW 16L horizontal custom hydraulic system boasts a range of features designed to enhance its performance, durability, and ease of use.

1. Compact and Lightweight Design:

The system's horizontal layout and compact design make it easy to install in tight spaces, reducing the overall footprint and weight of the equipment it is integrated into. This feature is particularly advantageous for mobile applications where space and weight are critical considerations.

2. High-Efficiency Motor:

The 3KW motor is designed for high efficiency, minimizing energy consumption while delivering powerful performance. This efficiency translates into longer battery life in mobile applications and reduced operating costs.

3. Durable Construction:

Built with high-quality materials, the hydraulic system is designed to withstand harsh operating conditions, including extreme temperatures, vibrations, and exposure to dust and moisture. The system's durability ensures a long service life and reduces the need for frequent repairs or replacements.

4. Advanced Control Options:

The hydraulic system can be equipped with advanced control options, including proportional valves and electronic controllers, allowing for precise control of hydraulic functions. These options enable operators to fine-tune the system's performance to meet the specific requirements of their applications.

5. Integrated Safety Features:

Safety is a top priority in the design of the 12V 3KW 16L hydraulic system. The system includes features such as pressure relief valves, overload protection, and emergency stop functions to protect both the equipment and operators from potential hazards.

6. Customizable Options:

The hydraulic system can be customized to meet the specific needs of OEM and ODM clients. Customization options include variations in motor power, reservoir capacity, valve configurations, and control interfaces. This flexibility allows the system to be tailored to a wide range of applications and industries.

7. Easy Maintenance and Serviceability:

The hydraulic system is designed with maintenance in mind. Key components are easily accessible, and the system includes features such as a sight gauge for monitoring fluid levels and quick-connect fittings for fast and easy hose connections. These design elements simplify maintenance tasks and reduce downtime.

8. Environmentally Friendly Operation:

The hydraulic system is designed for environmentally friendly operation, with low noise levels and minimal fluid leakage. The system's efficiency also contributes to reduced energy consumption, making it a more sustainable choice for modern applications.